Be careful to not apply much strain to the connectors, so they don't come apart. Carefully plug in the power cord and turn the tool on. This would be a good time to test your work and make sure that the connectors are working properly. Make sure to connect the same colored wires - in this case, white to white and black to black. Now repeat the crimping process to connect the still free section of the power cord. Trim the heat shrink tube so that it covers both connectors, the exposed inner wires and has adequate (1/4"-1/2") coverage on both sides of the power cord.Īfter trimming the heat shrink slide it on one side of the power cord so that it can be moved into place later. ![]() Once both connectors are on, you can get an approximate idea for the amount of heat shrink tube you will need. Using the Upper portion of the crimping tool, crimp the connector in two places to secure the wire.Īdd the connectors to any additional exposed wires. Insert the trimmed copper wire into one end of the splice connector. Make sure to measure the cord diameter and take into account the width of the two splice connectors next to each other. I used a 1/2" diameter heat shrink tube with a 2:1 shrink rate, meaning it will shrink to 1/4" final diameter. Standard vinyl electrical tape will work as well. I used the Cloth Friction tape, because it is what I had on hand, but I also like the double sided stickiness factor, which helps hold the heat shrink in place. I opted for the heat sealable over the standard connector for the hopes of an extra strong connection. I had to re-do the whole process twice, before getting a good solid splice and connection. This is generally caused by not getting a proper crimp from the connector on to the wire and the wire can pull out of the connector. ![]() The potential for the butt splice to fail (over wire nuts or other splicing) is when the wires separate from the connector. I also wanted to make sure that I had the most flexibility and movement for wrapping up the power cord for future use and storage. I chose a butt splice over using wire nuts, to keep the power cord streamlined and looking clean. The process of butt splicing wiring, is fairly straightforward.
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